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TANK - API 650/653 Oil Storage Tank Design and AnalysisWindows 95/98/NT/2000/MESummary TANK is a comprehensive engineering software program for PC compatible
computers that designs and analyzes oil storage tanks according to the latest
API-650 and API-653 codes. For much less than it would cost to build an in-house
spreadsheet application, TANK delivers the features and stability typical of a
COADE software product, including immediate, top-rate technical support. TANK is much more than the computerization of a time consuming engineering
task. Its development was shaped by the input of many "API-650/653 expert"
engineers whose influence ensured that TANK performs the required tasks
effectively and efficiently. A menu-driven scroll-and-select interface provides logical options when and
where expected. Context-sensitive help provides instant technical assistance for
each data field, with code references as often as possible. TANK also provides control options for everything from calculations to screen
colors, allowing the customization of the TANK environment on a directory basis.
Options affecting computations include 1988, 1993, 1994, 1995, 1996, 1997
material databases, corroded nozzles, corroded hydrotest, corroded wind girder
calculations, and wind pressures. A material data base editor is provided so the
software can address additional materials not included in the code. The program also provides several standard units files, which if not
sufficient, can be used to generate other, custom units files. Completed jobs
can be converted to other units systems as client requirements dictate, without
rerunning the analysis. The TANK program is continuously maintained by the engineering staff of
COADE. Program revisions incorporate additional capabilities addressing both
technical and operational items. Users are encouraged to suggest improvements
that would help their day-to-day usage of the software. The latest version of
TANK includes the latest addendum to the 9th Edition of API-650 as well as the
latest addendum to the 2nd Edition of API-653. See the enhancement list for
details of capabilities added for each release of the TANK program. A slide show
demonstration of TANK is available for down load from this web site. Operational Features Menu / Spreadsheet Interface The menus are set up to present the available program options in a logical
order, the way a job would typically be accomplished. Each menu option provides
"help" for assistance whenever necessary. Most menus provide a recovery or
escape option in case of errant selections. The input spreadsheets provide concise prompts for input data, including the
expected units. Each input cell provides "help" to explain additional details
about the input cell, including code references when appropriate. Shell course data (thicknesses, heights, corrosion, and material properties)
can be duplicated by the program, thereby reducing the amount of input required
from the user. There is also a spreadsheet for the estimation of tank size
versus cost, which can serve as a starting point for additional tank
calculations. Context Sensitive Help The "help" facility provided with TANK gives the user access to very specific
information about the current input cell or menu selection. The help text
details exactly what is expected, why, and when appropriate the code reference.
The same help engine is used to provide program diagnostics in the event of
system or program failures. Diagnostic messages are available for computational
as well as system abnormalities. All help and diagnostic messages provide complete contact information to
ensure users have a variety of methods available for contacting the COADE
support staff. Integrated Error Checking The TANK program includes an integrated error checker, which is automatically
run following the completion of the input specification. This error checker
analyzes the user-specified input and checks it for consistency and compliance
with the API code rules. Two types of messages are generated by this error
checker, warnings and fatal errors. Warning messages are conditions that may be
errors, but are numerically acceptable. For example, warning messages are
generated when shell course heights are defined less than six feet, or nozzle
analysis is requested for tanks with diameters less than one hundred twenty
feet. Fatal error messages are generated when the specified input data is
inconsistent or illogical, for example if the corrosion allowance is larger then
the corresponding thickness. Jobs can be analyzed with warning messages, but not with fatal error
messages. Warning messages are available for inclusion in the final output
reports. Interactive Report Review Once a job has been analyzed, the solution results are available for review
at any time. The review module is interactive, allowing the selective review of
individual output reports. A pre-output processor is available to create new
reports or to append to existing reports. Added reports can be generated in
units systems different from previous reports, providing data review suitable
for a variety of purposes. Reports can be annotated by the user, to highlight or explain specific points
of interest (program generated data lines may not be altered). Reports can be
viewed on the terminal screen, or sent to a printer or to a disk file. Material DataBases and Editor The TANK program is installed with four material libraries, representing the
1988, 1993, 1994, 1995, 1996, and 1997 editions (addenda) to the API-650 code.
The user simply selects the desired data base in the configuration module, to
activate a set of materials for future use. A Material DataBase Editor is provided that allows users to specify their own
custom materials. User-defined materials are saved in a user file for subsequent
merging with the COADE supplied material databases. This segregation ensures
that user-defined materials are not lost when program upgrades are installed.
All that is required is a re-merging of the databases. The Material DataBase Editor provides for the specification of all material
properties, including the new temperature-dependent properties of Stainless
Steel (added in Addendum 2 to the 9th Edition of API-650). Digitized Code Data Wherever possible, the data from the figures and tables of the codes have
been digitized and are incorporated into the TANK program. This includes the
curves from Appendices E and P, as well as the curves of Figure 2-1, to name a
few. The TANK program incorporates its own interpolation routines so that users
no longer need to estimate data values from the code. Structural Library For supported cone roof design, the TANK program provides a structural shape
library which incorporates sections from the 1989 edition of the AISC code, as
well as some combined shapes from the text by Brownell & Young. In addition,
Version 1.51 added structural databases from Australia, Germany, Korea, South
Africa, and the UK. Graphics Display of Solution Data Depending on the specifics of the job, various graphics displays may be
available. The TANK program provides a graphical review of the results of nozzle
interaction diagrams, supported cone roof design, and shell out-of-plane
settlement. These graphical results can be shown on the terminal screen or sent
to a printer. Custom Program Configuration The TANK program can be customized to suit individual taste or project
requirements. This customization can be controlled on a directory-by-directory
basis, accommodating different users or different client needs. Analysis and Design Capabilities TANK provides the ability to design or analyze tanks per API-650 or API-653.
API-650 addresses the design, fabrication, erection, and testing requirements of
above-ground, welded steel, atmospheric storage tanks. (API-653 is discussed
below.) The following sections of API-650 are addressed by the TANK program.
Thickness Design - The tank shell course thicknesses (up to twenty courses
per tank) can be evaluated according to any of the three methods set forth in
API-650. While the One-Foot and Appendix A methods provide and exact solution,
the Variable Point method is iterative in nature. In design mode TANK computes
the required thicknesses (according to the specified method) for both the test
and design cases. In analysis mode, the required thicknesses are determined, but
then for subsequent computations, the user-specified course thicknesses are
used. Allowed Fluid Heights - For either the design or analysis modes, the allowed
fluid height above the bottom of each course is reported. This table shows, for
the non-governing load case, exactly how much fluid can be stored without over
stressing the tank shell. This table is especially useful in analysis mode, when
the actual thickness is less than desired Wind Girder and Stability - Following the thickness design, the requirements
for the necessity of wind girders is evaluated. This procedure employs the
Transformed Shell method and finishes with the selection of structural shapes
suitable for the required section modulus. Wind overturning stability is also evaluated, and if necessary the TANK
program will compute the required anchorage. High Temperature Adjustments per Appendix M - For tanks operating above 200
deg F, the material allowables and many of the constants in code equations must
be modified. These modifications are made in accordance with the rules and
tables of Appendix M. Seismic Analysis per Appendix E - The user may also specify the data required
to perform a seismic analysis. This analysis shows the acceptability of the tank
for the design, test, and empty conditions. Anchorage is automatically designed
if required. Internal Pressure Analysis per Appendix F - When necessary, the TANK program
evaluates the tank according to the rules of Appendix F. This evaluation may
force a re-computation of the shell course thicknesses according to Appendix A.
Nozzle Flexibilities and Limiting Loads per Appendix P - Nozzles attached to
the tank shell can be evaluated for limiting loads and flexibilities. The
flexibility computation yields stiffnesses suitable for input into a piping
program, such as CAESAR II. These stiffness then act as a restraint in the
piping software. The limiting load computation yields the extreme values of the
nozzle interaction diagrams. These diagrams can be plotted by TANK. If the
actual nozzle loads, from a piping program such as CAESAR II, are specified, the
TANK plots include the location of the interaction point. This enables the user
to interpret the acceptability of the nozzle under the given loads. (Up to
fifteen nozzles per tank can be specified for analysis.) Stainless Steel Adjustments per Appendix S - Addendum 2 to the 9th Edition of
API-650 includes a new appendix, Appendix S. This appendix provides material
properties and modified equations for the analysis of stainless steel tanks. In
addition, Appendix S modifies the interpretation of many paragraphs in other
chapters of the code, for stainless steel tanks. Supported Cone Roof Design per Brownell & Young - When necessary, the
user may request a supported cone roof on a tank. The program will design a
supported cone roof (rafters, girders, and columns) based on the procedures
outlined in the text by Brownell & Young. The TANK program also plots a
section view of the roof, with all pertinent parameters available. API-2000 Venting Requirements - As an option, the venting requirements of the
tank (for inbreathing, outbreathing, and fire exposure) can be computed
according to API-2000 5th Edition. API-653 Capabilities - API-653 provides minimum requirements for maintaining
the integrity of welded or riveted, non-refrigerated, atmospheric pressure,
above-ground storage tanks after they have been placed in service. This code
covers the maintenance inspection, repair, alteration, relocation, and
reconstruction of such tanks. The following sections of API-653 are addressed by
the TANK program. Material Adjustments per Section 2.3 - An API-653 analysis begins with a
recalculation of the minimum required shell thickness. However, this computation
uses an allowable of SE, where both are determined by the code. (Note that as of
the 2nd Edition, API-653 provides a table of joint efficiency values as a
function of code year. This table is available to the TANK user in the help
text.) Remaining Corrosion and Retiring Thicknesses - For API-653 analysis, an
additional report follows the shell thickness report. This additional report
details the remaining corrosion allowance and the retiring thickness on a per
course basis. Individual Course Values of "L" and "E" - For tanks that may need closer
evaluations, the TANK program provides the ability to specify a joint efficiency
on a per course bases. In addition, the user may specify the distance from the
bottom of each course to the "L" value. Evaluation Using t1 and t2 - Further analysis refinements are possible by
specifying both t1 and t2 for each tank course. When this data is specified,
additional output tables are produced to show allowed fluid heights, remaining
corrosion, and retiring thickensses. Minimum Thickness for Tank Bottom Plate per Section 2.4.7 - The TANK program
also evaluates the equations of Section 2.4.7. These equations define the
parameters MRT1 and MRT2. Evaluation of Shell Settlement per Appendix B - In an effort to reduce shell
stresses, out-of-roundness, and floating roof bindings, the shell settlement can
be analyzed. This evaluation begins with settlement measurements. The results
can be reviewed in tabular form, or plotted. The results include the optimum
cosine curve, the out-of-plane settlement, and the out-of-plane deflection. Related Items
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